Resourcefulness in the Datacentre
June 28th, 2008Sting & Eric Clapton – It’s Probably Me
There are times when working in a server room where there is an equipment need that you simply cannot justify in either a business or common sense way. We recently had a project to move all of our fibre optic based equipment to the same rack cabinet, where we could seperate and secure the delicate fibre optic from the network, management network, and power cables.
Unfortunately, most equipment out there is for splicing, which is not what we want. We want a simple way to secure slack and ensure correct bend radius specs are adhered to. We went through a few potential vendors of cable management gear trying to find the best fibre management equipment for our realistically simple needs, and each of them had products, but in the few hundreds of US dollars. To make sure some fibre optic cable bends correctly. Yeah, just let that sink in for a while.
The other problem is that the non-technical people with control of the company purse strings did not consider this a critical expenditure, no matter how often we pointed out that fibre is extremely delicate, very expensive and also the most used equipment at present. And, should it fail, productivity will come to a screaming halt. Subsequently we won’t put out products on time, and people won’t get paid. “It is not a critical expense. My shoes/affair/drug-habit is a critical expense!” *sigh*
Today I went to my favourite hardware store: Mitre 10 Mega, and while buying other stuff for the new house I browsed around to see if anything inspired me. There’s actually a wide variety of options to suit this requirement, including large door handles, surface drainage, pulley wheels etc I eventually settled on some plain wheels, 150mm with a 38mm hub width.
Cutting off the rubber wheels reveals some concave hubs – perfect for keeping fibre in place, and at about the perfect size for a gentle bend radius that is well beyond the minimum spec, while not being too big for the rack cabinet for which it is intended. And the best thing: NZD$22 for two. If your mounting method allowed, you could potentially buy one wheel, cut it in half on a bandsaw (or similar) and use it like that to manage the bends.
My plan is to ream out the holes that I have drilled in the spokes, and use them to pass through some velcro cable ties to make sure that the fibre stays on the spools. I’m still undecided on how to affix it to the rack cabinet – either with a nut and bolt or with velcro, of which we have a large boxful.
Expect an update when this is put into production

What cost-saving common-sense solutions have you readers ever put in place in a production environment?
Article Tags>> fibre